Senior Mechanical Design Engineer

US-Fort Worth

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Req #: 100882
Type: Fulltime-Regular
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EchoStar

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				Overview:

Our Technology teams challenge the status quo and reimagine capabilities across industries. Whether through research and development, technology innovation or solution engineering, our team members play a vital role in connecting consumers with the products and platforms of tomorrow.

Responsibilities:

Candidates must be willing to participate in at least one in-person interview.

The Mechanical Design Engineer III solves complex structural and spatial integration challenges for Satellite Communication (SATCOM) components across diverse aircraft platforms. This role resolves real-time onsite production defects and engineering drawing discrepancies while designing robust installation provisions for outside aircraft equipment and cabin wireless hardware. By translating customer specifications into manufacturing-ready bill of materials and repair dispositions, the position ensures seamless manufacturing execution and strict regulatory compliance.

What Success Looks Like (Objectives):

* Execute individual mechanical design and assembly projects on time and under budget while ensuring full technical compliance with customer specifications
* Generate detailed 3D conceptual designs, installation provisions, and bills of materials for fuselage-mounted antennas, cabin SATCOM equipment, and wire harnesses
* Resolve critical onsite production issues by updating engineering drawings, authoring disposition reports, and developing custom repair schematics
* Support engineering department OKRs by maintaining continuous collaboration with production staff, external contractors, and project stakeholders
* Utilize AI-driven CAD optimization software to automate structural generative design and streamline bill of materials workflows

Qualifications:

Core Skills and Competencies (What you'll bring):

* Advanced technical proficiency in 3D CAD modeling, SolidWorks, EPDM, and engineering software applications for complex structural design
* Comprehensive expertise in aircraft design standards, FAA regulatory compliance, and structural installation principles
* Strong problem-solving abilities to evaluate customer specifications, generate repair dispositions, and resolve onsite production challenges
* Excellent cross-functional collaboration and communication capabilities to liaise effectively with production teams, area staff, and external partners
* Practical AI Application skills to analyze generative design options and accelerate engineering document generation

Additional Qualifications:

* Experience with FAA Supplemental Type Certification (STC) modifications and direct collaboration with Designated Engineering Representatives (DERs)
* Direct background in satellite communications (SATCOM) integration and aircraft structural repairs
* Dual proficiency in SolidWorks and AutoCAD software environments

Minimum Requirements:

* Bachelor of Science in Mechanical Engineering or related field
* 8+ years of experience as a Mechanical Engineer in aviation, preferably with direct experience in aviation SATCOM systems
* Must have at least 8 years of experience with:
* Mechanical design, 3D CAD modeling, and structural assembly for aviation applications
* Onsite production troubleshooting, engineering drawings modification, and repair dispositions
* Specialized component fabrication design using composites, sheet metal, welding, and machined parts

Visa sponsorship not available for this role
			
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