Overview:
The Controls Engineer applies engineering knowledge to designs and assists with the development of major engineering projects. This position requires a moderate degree of supervision from the Principal Engineer or Engineering Manager. Any design or technical change decisions require management approval in advance. Modifying controls, developing new or creating custom-built products requires collaboration and good communication with MPI's internal team. Individual is to manage his or her time, working efficiently, to meet the job schedule and requirements.
Responsibilities:
* Supports MPI lean culture and initiatives by attending and participating in daily lean meetings while supporting efforts to make continuous improvements throughout MPI.
* Electrical Design: Responsible for creating electrical schematics, plc program logic, and electrical enclosure designs within the constraints determined by the given project, time, cost, performance.
* Project Work: Completes electrical design for a project with some supervision. These responsibilities include the following:
* Electrical enclosure design and detail.
* Electrical schematic design.
* Hands-on PLC and HMI programming.
* Hands-on Robotic programming is desirable.
* Knowledge of vision systems is desirable.
* Project documentation, including operation instructions.
* Project checking.
* Manufacturing assembly support.
* Checking / Verification: Responsible for ensuring that any of his or her own work is inspected and approved by a qualified engineer.
* Manufacturing Support: Responsible for supporting manufacturing during functional testing as required on a project-by-project basis. Supports testing and verification of new or modified programs. Assist in the functional testing of the equipment and support customers during FAT.
* Documentation: Responsible for the proper documentation of his or her work, including ECR's, machine manuals, check lists, and others.
* Scheduling & Reports: Responsible for reporting the status of his or her project in accordance with Epicor Projects (MPI's information system) and the engineering production schedule at each weekly meeting. If a problem occurs that requires immediate attention, it is the engineer's responsibility to report to the Principal Engineer at that time.
* Comm/SAT: When required capable to travel to customers site to support installation, commissioning, and Site acceptance testing.
* Follows ANSI & OSHA standards and MPI safety rules and regulations.
* Other duties as assigned by management.
* Supports MPI lean culture and initiatives by attending and participating in daily lean meetings while supporting efforts to make continuous improvements throughout MPI.
Principal Activities:
* The focus of this position is Controls Design; individual will spend 80% of their effort toward project-based activities.
* Key activities in scope:
* Continuous improvement/lean activities
* Performs tasks as described in MPI document "Eng Task List Rxx"
* Project based work
* PLC, HMI, and Robot controls design & checking
* Machine functional testing
* Schematic creation and checking
* Activities out of scope:
* Project planning
* Supervisory activities
Qualifications:
* Sound understanding of electrical design, schematics, and electrical codes regarding machine tool design.
* Sound computer skills, MS Office, Cad for Schematic creation.
* Experience with machine tool equipment, electrical design.
* Experienced PLC programmer. Omron, AB, and Siemens are desirable.
* Experienced HMI programmer. Indusoft is desirable.
* Experienced Robotic's programmer. ABB and Fanuc are desirable.
* Proficient using MPI information system "Epicor"
* Ability to know when to seek guidance.
* Ability to evaluate a process for efficiency and waste
* Ability to work independently and as part of a team
* Methodical approach to problem solving
* Flexible, able to react to changing needs.
* Sound communication skills, verbal, written and the ability to listen effectively.
* Good organizational skills
* Good judgment skills, able to consider how decisions affect overall products.
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